Custom Cardan Shaft /Universal Shaft/Universal Joints

• Customization: Available
• Journal Diameter Dimensional Accuracy: IT6-IT9
• Journal Surface Roughness: 2.5-0.63μm
• Model NO.: SWCZ Series-Heavy-Duty Designs Cardan shaft
• Material: Alloy Steel
• Colour: Orange Black Yellow
• OEM/ODM: Available
• Load: Drive Shaft
• Stiffness & Flexibility: Stiffness / Rigid Axle
• Axis Shape: Straight Shaft
• Shaft Shape: Hollow Axis
• Appearance Shape: Round
• Transport Package: Wooden Cartons or Customer′s Requirement
• Specification: SWCZ680-1200
• Trademark: WEICHENG UNIVERSAL
• Origin: Wuxi, Jiangsu Province
• HS Code: 848310900
• Production Capacity: 3000PCS/Month

Product Description

Who we are?
WUXI WEICHENG CARDANSHAFT CO;LTD has 15 years history.When the general manager Mr.Rony Du graduated from the university,he always concentrated his attention on the research and development,production and sales of the cardan shaft.Mr.Rony Du and his team started from scratch,from one lathe and a very small order,step by step to grow up.He often said to his team"We will only do one thing well------to make the perfect cardan shaft".



                                                               General manager  Mr.Rony Du
WUXI WEICHENG CARDANSHAFT CO.,LTD was founded in 2005.The registered capital is 8 million ,covers an area of 15 acres, has 30 existing staff. The company specializing in the production of SWC, SWP cross universal coupling and drum tooth coupling.The company with factory is located in the beautiful coast of Tai Lake --Hudai (Wuxi Economic Development Zone Hudai Industrial Park).
In order to become China's leading cardan shaft one-stop solution expert supplier .WEICHENG CARDANSHAFT independent research and development of SWC light, medium, short, heavy Designs cardan shaft have reached the leading domestic level.Products not only supporting domestic large and medium-sized customers, but also exported to the United States, India, Vietnam, Laos, Ukraine, Russia, Germany, Britain and other countries and areas.In the past 15 years, the company has accumulated a wealth of experience, learn from foreign advanced technology, and to absorb and use the universal axis has been improved several times, so that the structure is maturing, significantly improved performance.
 



                                          WEICHENG Office Building  
WEICHENG belief: "Continuous innovation, optimize the structure, perseverance" to create a high quality of outstanding cardan shaft manufacturer.We always adhere to the ISO9001 quality control system, from the details to start, standardize the production process, and to achieve processing equipment "specialization, numerical control" rapid increase in product quality.This Not only won the majority of customers reputation, but also access to peer recognition. We continue to strive to pursue: "for customers to create the greatest value, for the staff to build the best platform", will be able to achieve customer and business mutually beneficial win-win situation.


                                  Welcome to WEICHENG CARDANSHAFT

Why choose us?
First,select raw material carefully
 
  The cross is the core component of cardan shaft,so the selection of material is particularly critical.Raw materials of the cross for light Duty Size and Medium Duty Size,we choose the 20CrMnTi special gear steel bar from SHAGANG GROUP.Being forged in 2500 ton friction press to ensure internal metallurgical structure,inspecting the geometric dimensions of each part to meet the drawing requirements,then transfer to machining,the processes of milling, turning, quenching and grinding.
 
The inspector will screen blank yoke head.The porosity, cracks, slag, etc. do not meet the requirements of the casting foundry are all eliminated,then doing physical and chemical analysis, to see whether the ingredients meet the requirements, unqualified re-elimination.And then transferred to the quenching and tempering heat treatment, once again check the hardness to see if meet the requirements, qualified to be transferred to the machining process. We control from the source of the material to ensure the supply of raw materials qualified rate of 99%.
 
  
 Second,advanced production equipment
 
WEICHENG Company introduced four-axis linkage machining center made in Taiwan, milling the keyway and flange bolt hole of the flange yoke, The once machine-shaping ensures that the symmetry of the keyway and the position of the bolt hole are less than 0.02mm,which greatly improves the installation accuracy of the flange,the four axis milling and drilling center holes of the cross are integrated,to ensure that the four shaft symmetry and verticality are less than 0.02mm,the process of the journal cross assembly service life can be increased by 30%, and the speed at 1000 rpm above the cardan shaft running smoothly and super life is crucial to the operation.
 
We use CNC machine to lathe flange yoke and welded yoke,CNC machine can not only ensure the accuracy of the flange connection with the mouth, but also improve the flange surface finish.
 
5 meters automatic welding machine welding spline sleeve and tube,welded yoke and tube.With the welding torch swing mechanism, automatic lifting mechanism, adjustment mechanism and welding torch cooling system, welding machine can realize multi ring continuous welding, each coil current and voltage can be preset, arc starting and stopping control PLC procedures, reliable welding quality, the weld bead is smooth and beautiful, to control the welding process with fixed procedures, greatly reducing the uncertainty of human during welding, greatly improve the welding effect.
 
 
High speed cardan shaft needs to do dynamic balance test before leaving the factory.Unbalanced cardan shaft will produce excessive centrifugal force at high speed and reduce the service life of the bearing;the dynamic balance test can eliminate the uneven distribution of the casting weight and the mass distribution of the whole assembly;Through the experiment to achieve the design of the required balance quality, improve the universal shaft service life.In 2008 the company introduced two high-precision dynamic balance test bench, the maximum speed can reach 4000 rev / min, the balance of G0.8 accuracy, balance weight 2kg--1000kg.
 
In order to make the paint standardization, in 2009 the company bought 10 meters of clean paint room , the surface treatment of cardan shaft is more standardized, paint fastness is more rugged, staff's working conditions improved, exhaust of harmless treatment.
 

Third,Professional transport packaging
 
 
The packing of the export cardan shaft is all in the same way as the plywood wooden box, and then it is firmly secured with the iron sheet, so as to avoid the damage caused by the complicated situation in the long-distance transportation. Meet the standard requirements of plywood boxes into Europe and other countries, no matter where can successfully reach all the country's ports.

SWCZ Series-Heavy-Duty Designs Cardan shaft

Designs



Data and Size of SWCZ Series Universal Joint Couplings

 

Type	Design Data Item	SWCZ   680	SWCZ  700	SWCZ   750	SWCZ   780	SWCZ  800	SWCZ  840	SWCZ  900	SWCZ   920	SWCZ  1000	SWCZ 1050	SWCZ 1100	SWCZ 1200
C	L	1540	1600	1840	1920	1920	2120	2280	2280	2380	2480	2500	2720
	m(kg)	3150	3450	4300	4680	5050	6400	8420	8950	10600	12100	13500	16900
D	L	1940	2100	2400	2500	2500	2680	2950	2950	3130	3200	3300	3570
	m(kg)	3220	3530	4500	5400	5800	7470	9980	10500	12300	14500	15800	19500
E	L	3230	3460	3620	4000	4000	4250	4580	4850	4770	4950	5100	5660
	LV	250	250	250	250	250	250	300	300	300	300	300	300
	m(kg)	4880	5400	8000	8450	9070	11800	15900	16500	19900	22000	27500	34800
	Tn(N·m)	1640	1750	2250	2500	2670	3100	3800	4050	5200	6500	6900	9000
	Tf(N·m)	980	1050	1350	1500	1600	1860	2280	2430	3120	3900	4140	5400
	β(°)	15	15	15	15	15	15	15	15	15	15	15	15
	D	680	700	750	780	800	840	900	920	1000	1060	1100	1200
	Df	680	700	750	780	800	840	900	920	1000	1060	1100	1200
	D1	635	635	695	725	745	775	935	855	915	920	1015	1100
	D2(H9)	550	570	610	640	660	710	740	760	840	900	920	1000
	D3	560	560	620	660	660	660	750	750	790	800	850	900
	Lm	385	400	480	480	480	530	570	570	595	620	625	680
	k	70	70	95	95	95	110	120	120	130	130	130	130
	n	24	24	24	24	24	24	24	24	24	20	20	20
	d	26	26	31	31	36	38	38	38	50	45	50	58
	Flange bolt	M24	M24	M30	M30	M30	M36	M36	M36	M48	M42	M48	M56

1. Notations: 
L=Standard length, or compressed length for designs with length compensation; 
LV=Length compensation; 
M=Weight; 
Tn=Nominal torque(Yield torque 50% over Tn); 
TF=Fatigue torque, I. E. Permissible torque as determined according to the fatigue strength
Under reversing loads; 
β=Maximum deflection angle; 
MI=weight per 100mm tube
2. Millimeters are used as measurement units except where noted; 
3. Please consult us for customizations regarding length, length compensation and
Flange connections. 
(DIN or SAT etc. )