Supplying High Performance Cardan Shaft for Wind Power Equipment

• Customization: Available
• Standard Or Nonstandard: Nonstandard
• Shaft Hole: 115
• Model NO.: shaft
• Torque: 45kn.M
• Bore Diameter: 170mm
• Structure: Rigid
• Material: Cast Steel
• Type: Rigid Coupling
• OEM/ODM: Available
• Colour: Orange Black Yellow
• Transport Package: Wooden Cartons or Customer′s Requirement
• Specification: SWC160-620
• Trademark: WEICHENG UNIVERSAL
• Origin: Wuxi, Jiangsu Province
• HS Code: 8483600090
• Production Capacity: 3000PCS/Month

Product Description

1.Who we are?
WUXI WEICHENG CARDANSHAFT CO;LTD has 15 years history.When the general manager Mr.Rony Du graduated from the university,he always concentrated his attention on the research and development,production and sales of the cardan shaft.Mr.Rony Du and his team started from scratch,from one lathe and a very small order,step by step to grow up.He often said to his team"We will only do one thing well------to make the perfect cardan shaft".

 WUXI WEICHENG CARDANSHAFT CO.,LTD was founded in 2005.The registered capital is 8 million ,covers an area of 15 acres, has 30 existing staff. The company specializing in the production of SWC, SWP cross universal coupling and drum tooth coupling.The company with factory is located in the beautiful coast of Tai Lake --Hudai (Wuxi Economic Development Zone Hudai Industrial Park).
In order to become China's leading cardan shaft one-stop solution expert supplier .WEICHENG CARDANSHAFT independent research and development of SWC light, medium, short, heavy Designs cardan shaft have reached the leading domestic level.Products not only supporting domestic large and medium-sized customers, but also exported to the United States, India, Vietnam, Laos, Ukraine, Russia, Germany, Britain and other countries and areas.In the past 15 years, the company has accumulated a wealth of experience, learn from foreign advanced technology, and to absorb and use the universal axis has been improved several times, so that the structure is maturing, significantly improved performance.
 
                                     
WEICHENG belief: "Continuous innovation, optimize the structure, perseverance" to create a high quality of outstanding cardan shaft manufacturer.We always adhere to the ISO9001 quality control system, from the details to start, standardize the production process, and to achieve processing equipment "specialization, numerical control" rapid increase in product quality.This Not only won the majority of customers reputation, but also access to peer recognition. We continue to strive to pursue: "for customers to create the greatest value, for the staff to build the best platform", will be able to achieve customer and business mutually beneficial win-win situation.

2.Why choose us?
First,select raw material carefully
 
 The cross is the core component of cardan shaft,so the selection of material is particularly critical.Raw materials of the cross for light Duty Size and Medium Duty Size,we choose the 20CrMnTi special gear steel bar from SHAGANG GROUP.Being forged in 2500 ton friction press to ensure internal metallurgical structure,inspecting the geometric dimensions of each part to meet the drawing requirements,then transfer to machining,the processes of milling, turning, quenching and grinding.
 
The inspector will screen blank yoke head.The porosity, cracks, slag, etc. do not meet the requirements of the casting foundry are all eliminated,then doing physical and chemical analysis, to see whether the ingredients meet the requirements, unqualified re-elimination.And then transferred to the quenching and tempering heat treatment, once again check the hardness to see if meet the requirements, qualified to be transferred to the machining process. We control from the source of the material to ensure the supply of raw materials qualified rate of 99%.
 
  Second,advanced production equipment
 
WEICHENG Company introduced four-axis linkage machining center made in Taiwan, milling the keyway and flange bolt hole of the flange yoke, The once machine-shaping ensures that the symmetry of the keyway and the position of the bolt hole are less than 0.02mm,which greatly improves the installation accuracy of the flange,the four axis milling and drilling center holes of the cross are integrated,to ensure that the four shaft symmetry and verticality are less than 0.02mm,the process of the journal cross assembly service life can be increased by 30%, and the speed at 1000 rpm above the cardan shaft running smoothly and super life is crucial to the operation.
 
We use CNC machine to lathe flange yoke and welded yoke,CNC machine can not only ensure the accuracy of the flange connection with the mouth, but also improve the flange surface finish.
 
5 meters automatic welding machine welding spline sleeve and tube,welded yoke and tube.With the welding torch swing mechanism, automatic lifting mechanism, adjustment mechanism and welding torch cooling system, welding machine can realize multi ring continuous welding, each coil current and voltage can be preset, arc starting and stopping control PLC procedures, reliable welding quality, the weld bead is smooth and beautiful, to control the welding process with fixed procedures, greatly reducing the uncertainty of human during welding, greatly improve the welding effect.
 
 High speed cardan shaft needs to do dynamic balance test before leaving the factory.Unbalanced cardan shaft will produce excessive centrifugal force at high speed and reduce the service life of the bearing;the dynamic balance test can eliminate the uneven distribution of the casting weight and the mass distribution of the whole assembly;Through the experiment to achieve the design of the required balance quality, improve the universal shaft service life.In 2008 the company introduced two high-precision dynamic balance test bench, the maximum speed can reach 4000 rev / min, the balance of G0.8 accuracy, balance weight 2kg--1000kg.
 
In order to make the paint standardization, in 2009 the company bought 10 meters of clean paint room , the surface treatment of cardan shaft is more standardized, paint fastness is more rugged, staff's working conditions improved, exhaust of harmless treatment.
 
Third,Professional transport packaging
 
 The packing of the export cardan shaft is all in the same way as the plywood wooden box, and then it is firmly secured with the iron sheet, so as to avoid the damage caused by the complicated situation in the long-distance transportation. Meet the standard requirements of plywood boxes into Europe and other countries, no matter where can successfully reach all the country's ports.

The following table for SWC Medium-sized Universal Shaft Parameters. 
Designs

Data and Sizes of SWCZ Series Universal Joint Couplings
 

pe	Design Data Item	SWC160	SWC180	SWC200	SWC225	SWC250	SWC265	SWC285	SWC315	SWC350	SWC390	SWC440	SWC490	SWC550	SWC620
A	L	740	800	900	1000	1060	1120	1270	1390	1520	1530	1690	1850	2060	2280
	LV	100	100	120	140	140	140	140	140	150	170	190	190	240	250
	M(kg)	65	83	115	152	219	260	311	432	610	804	1122	1468	2154	2830
B	L	480	530	590	640	730	790	840	930	100	1010	1130	1340	1400	1520
	M(kg)	44	60	85	110	160	180	226	320	440	590	820	1090	1560	2100
C	L	380	420	480	500	560	600	640	720	782	860	1040	1080	1220	1360
	M(kg)	35	48	66	90	130	160	189	270	355	510	780	970	1330	1865
D	L	520	580	620	690	760	810	860	970	1030	1120	1230	1360	1550	1720
	M(kg)	48	65	90	120	173	220	250	355	485	665	920	1240	1765	2390
E	L	800	850	940	1050	1120	1180	1320	1440	1550	1710	1880	2050	2310	2540
	LV	100	100	120	140	140	140	140	140	150	170	190	190	240	250
	M(kg)	70	92	126	165	238	280	340	472	660	886	1230	1625	2368	3135
	Tn(kN·m)	16	22.4	31.5	40	63	80	90	125	180	250	355	500	710	1000
	TF(kN·m)	8	11.2	16	20	31.5	40	45	63	90	125	180	250	355	500
	Β(°)	15	15	15	15	15	15	15	15	15	15	15	15	15	15
	D	160	180	200	225	250	265	285	315	350	390	440	490	550	620
	Df	160	180	200	225	250	265	285	315	350	3690	440	490	550	620
	D1	137	155	170	196	218	233	245	280	310	345	390	435	492	555
	D2(H9)	100	105	120	135	150	160	170	185	210	235	255	275	320	380
	D3	108	114	140	159	168	180	194	219	245	273	299	325	402	426
	Lm	95	105	110	125	140	150	160	180	195	215	260	270	305	340
	K	16	17	18	20	25	25	27	32	35	40	42	47	50	55
	T	4	5	5	5	6	6	7	8	8	8	10	12	12	12
	N	8	8	8	8	8	8	8	10	10	10	16	16	16	16
	D	15	17	17	17	19	19	21	23	23	25	28	31	31	38
	B	20	24	32	32	40	40	40	40	50	70	80	90	100	100
	G	6.0	7.0	9.0	9.0	12.5	12.5	12.5	15.0	16.0	18.0	20.0	22.5	22.5	25
	MI(Kg)	2.57	3	3.85	3.85	5.17	6	6.75	8.25	10.6	13	18.50	23.75	29.12	38.08
	Size	M14	M16	M16	M16	M18	M18	M20	M22	M22	M24	M27	M30	M30	M36
	Tightening torque(Nm)	180	270	270	270	372	372	526	710	710	906	1340	1820	1820	3170

1. Notations: 
L=Standard length, or compressed length for designs with length compensation; 
LV=Length compensation; 
M=Weight; 
Tn=Nominal torque(Yield torque 50% over Tn); 
TF=Fatigue torque, I. E. Permissible torque as determined according to the fatigue strength
Under reversing loads; 
Β=Maximum deflection angle; 
MI=weight per 100mm tube
2. Millimeters are used as measurement units except where noted; 
3. Please consult us for customizations regarding length, length compensation and
Flange connections. 
(DIN or SAT etc. )